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TRIBOSENZ EDS System
Tribology is the study of stiction force on a hard disk.
Accurate characterization of the interface between the head and disk
in terms of head-disk separation and head-disk frictional interaction
is crucial to understanding and improving its tribology and
durability. NKB offers a state-of-the-art slider/rigid disk interface
using a friction transducer (Tribosenz Transducer) which utilizes a
feedback concept, offers much higher sensitivity and bandwidth for
interface friction measurements than the conventional transducers
based on strain gage elements
The TRIBOSENZ EDS System was conceptually designed and prototyped by
IBM's Thomas J. Watson Research Center, Yorktown, NY.
NK Biotechnical Corporation, in cooperation with IBM Storage Systems
Division, Rochester, MN, completed the development and testing of this
system, including addition of NKB proprietary concepts for "adaptive
loop stabilization".
The result of these joint research and development efforts is a
fully operational TRIBOSENZ EDS System, capable of accurate, reliable,
and repeatable measurements. These systems have been in use at IBM
facilities since 1991 SYSTEM DESCRIPTION
The components of the TRIBOSENZ EDS System are:
- The 2 channel EDS amplifier
- Two EDS transducers
- A calibrator
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The EDS Amplifier |
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The TRIBOSENZ 2 channel amplifier was designed to measure static
and dynamic friction forces along a single axis. Signal
conditioning consists of: a) establishing the collector voltage on
the detector; b) converting the photocurrent to a voltage; c)
offsetting the resulting voltage in accordance with the mechanical
zero position of the EDS transducer; and d) PID filtering of the
signal. |
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EDS Transducers
The TRIBOSENZ EDS Transducers are provided in matched sets,
consisting of the transducer, a cable, a locking pin, and a
dedicated amplifier channel. The optical position sensor is an
infrared source and detector in a single package. The detector is
a open collector photo-transistor. The emitter is an LED.
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Calibrator
The TRIBOSENZ calibrator is designed to enable calibration of
the EDS Transducer utilizing either a pulley arrangement or
gravitational loads. Provision has been made for changing the load
vector +/-10 degrees in either pulley or gravitational
configurations.
A set of weights, traceable to NIST, is provided with the
calibrator. |
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System Applications
Hard Disks
- Startup friction
- Take off velocity
- Aerodynamic drag
- Liquid contact recording property
- Tribology of miniature sliders
- Spindle motor reactive torque
- Force vs. position in static magnets
Medical and Biological Sciences
- "twitching" force reflexes
Aerospace
- Aerodynamic friction
- Torque
- Turbulence
SYSTEM COMPARISONS TRIBOSENZ vs. Strain
gage Transducers Below are typical traces of Strain
Gage Transducers vs. a TRIBOSENZ Transducer in measuring dynamic
stiction force on a hard disk
Observe the damped transient motion with the TRIBOSENZ
vs. the "ringing" in the output of the strain gage transducers
VENDOR COMPARISON Take off condition of two
sliders
Observe that vendor no. 2's slider drags on for about
50% longer than vendor no. 1.
SYSTEM SPECIFICATIONS
| STATIC measurement bandwidth is Dc - 10 Hz |
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| Range of Force, Full Scale |
+/- 10,20,40 grams |
| Linearity |
+/- 0.20% F.S. |
| Hysteresis |
+/- 0.25% F.S. |
| Zero Shift |
+/- 0.10% F.S. |
| Long term stability |
+/- 15 milligrams |
| Resolution at 10 grams F.S. |
+/- 0.5 milligrams |
| Resolution at 20 grams F.S. |
+/- 1 milligram |
| Resolution at 40 grams F.S. |
+/- 2 milligrams |
| Temperature effect on zero |
18-35 C, 0.011%/C/F.S.:65-95 F, 0.005%/F/FS. |
| DYNAMIC |
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| Bandwidth, (PID mode on rotating disk, measured by noise
injection |
600 Hz (-3 dB) |
| Noise (Measurement bandwidth is 0.2 Hz to 1 kHz at - 3 dB) |
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| at 10
grams F.S. |
8.7 mV RMS (0.09% F.S.), 69 mV P-P (0.35%F.S.) |
| at 20
grams F.S. |
4.3 mV RMS (0.04% F.S.), 35 mV P-P (0.18%F.S.) |
| at 40
grams F.S. |
2.2 mV RMS (0.02 % F.S.), 17 mV P-P (0.09%F.S.) |
| Equivalent Force |
+/- 9 mg RMS, +/- 68 mg P-P |
The noise specifications are consistent with the static resolution
specifications due to the fact that the spectral density of the noise
below 200 Hz is approximately 20uV RMS per root Hz. In a 10 Hz
bandwidth, this amounts to 63uV RMS (20 gram range). Thus the noise
contribution to the static errors is about +/- 0.12 milligram is the
20 g range. |